Electric Vehicles

For Volkswagen, building EVs in the U.S. starts with engineering them in Tennessee

Production of the Volkswagen ID.4 will mark the automaker's first all-electric SUV launch. The ID.4 will have about 310 miles of range, depending on the drive package.

Photo courtesy of Volkswagen AG

Volkswagen is investing heavily into electric vehicles (EVs), even in the U.S. where the models make up a smidgeon of the sales each year. The company has already begun expanding its Chattanooga, Tennessee factory to build a North American center for the engineering and assembly of EVs.

That doesn't mean that they're just working on cars. They're working on the design of the "things" that go into cars as well. Much of this will happen at the Engineering and Planning Center (EPC) in Chattanooga. Breaking ground on the center is set to happen soon with the expectation of it being fully operational by spring 2021.

Volkswagen Chattanooga plantVolkswagen is investing $800 million and adding 1,000 jobs at its Tennessee plant.Photo courtesy of Volkswagen AG

The EPC will feature a unique, state-of-the-art high-voltage laboratory that is designed to develop and test electric vehicle cells and battery packs. These cells and packs are slated to be assembled in the U.S. before being inserted into vehicles.

"There are two ways that auto companies approach the development of electric vehicle batteries," said Wolfgang Maluche, Vice President of Engineering at Volkswagen of America. "A lot of them will farm out the development and testing of batteries to another company, and some will actually do the work of developing and testing in-house. We are doing the latter."

The lab will include pressure testers, explosion-rated climate chambers and – perhaps the most unique – a custom multi-axis shaker table (MAST), which is designed to test the integrity of vehicle components in some of the roughest conditions they might face on the road.

According to Volkswagen, most automotive labs have MASTs, "but almost none were designed for electric vehicle batteries". EV batteries present their own set of testing challenges because of their size and weight. They typically weight hundreds of pounds each, making them the heaviest component in an EV.

"The battery is not only shaking; it is going through a series of harsh conditions to test its durability in a variety of possible environments, from the South Pole to the Sahara," said Jason Swager, the Director of Electrical Development. "We needed to build a MAST that could withstand the immense force and frequency that we need to test these batteries."

Volkswagen describes the process:

"To run a MAST at such high frequencies, Volkswagen had to design its own tool rather than using an outside supplier. The supports for the MAST will be buried 12 feet under the lab's floor and buttressed with concrete to help withstand the forces in use. Volkswagen's new lab will be only the second location in the country with a MAST of this size."

Volkswagen is building the lab to LEED standards. "This lab was planned to be as sustainable as possible," said Maluche.

The production version of the Volkswagen ID.4 EV is expected to be revealed soon. It will be produced at the factory. The company recently celebrated the 1 millionth vehicle to roll off the line at the plant.

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New electric SUV

Honda teases its first EV

The Prologue will go on sale as a 2024 model.

Honda

Honda is nearing the unveiling of its first electric vehicle, the Prologue, and today the automaker gave us our first glimps of the new vehicle. It's just a sketch, but Honda did share some production details and information on its product roadmap.

Honda DealerHonda plans to sell half a million EVs by the end of the decade. Honda

Honda says the Prologue will be an adventure-ready SUV "capable of satisfying everyday driving and weekend getaways with a strong hint of the well-received Honda e in the front fascia." The SUV was developed in Honda's Design Studio in Los Angeles, and was designed with an eye on Honda's global EV models. Honda said it focused on aerodynamics and fine-tuning the body to reducelines and improve range.

The Japanese automaker developed the Prologue alongside GM, but it has other EVs coming to market by 2026. By 2030, Honda says it will release 30 new EVs globally with a production volume of two million units. The co-developed vehicle is the first, but the rest will be built on Honda e:Architecture. In 2027, the automaker will begin building and selling a line of affordable EVs using the architecture developed with General Motors. Honda says it plans to sell half a million EVs in North America by the end of hte decade.

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New electric SUV

The Genesis GV60 is on sale now

The GV60 is on sale in the U.S. now.

Genesis

Today, Genesis announced that its newest vehicle, the electric GV60, is on sale in the United States. The vehicle brings a load of new tech and innovations, and features the brand's distinctive, attractive styling.

The GV60 will be offered in two configurations in the United States. The GV60 Advanced AWD starts at $58,890 and features a facial unlocking system, a 12.3-inch digital gauge cluster and touchscreen, and a Bang & Olufsen audio system. The GV60 Performance AWD starts at $67,890 and brings more power, leather upholstery, a massaging driver's seat, and more.

2023 Genesis GV60Buyers get three years of free charging. Genesis

The Advanced model comes with a 74-kW front and 160-kW rear electric motor for a total of 314 horsepower. A 77.4-kWh battery provides juice for the operation, and returns a range of 248 miles. The Performance AWD model features a 160-kW front and 160-kW rear motor for a combined 429 horsepower, with up to 483 ponies available with a temporary boost mode.

Genesis partnered with Electrify America to provide GV60 owners with three years of free 30-minute charging sessions. Owners can charge anywhere in the United States, and can locate charging stations using their vehicle's navigation system. The GV60 is also the first Genesis to feature Connected Care, which includes several connected services such as enhanced roadside assistance, an SOS emergency notification feature, vehicle health reports, and more.

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