High-Tech Problem Solvers

Lamborghini to become first automobile manufacturer to study carbon fiber in space

Eileen Falkenberg-Hull
Oct 28, 2019, 12:36 pm

Lamborghini has partnered with Houston Methodist Research Institute to study the effects of space on carbon fiber.

Photo courtesy of Automobili Lamborghini

A partnership between Automobili Lamborghini and the Houston Methodist Research Institute will send carbon fiber composite materials into space for experimentation then return them to Earth for study.

No earlier than November 2, a Northrop Grumman Antares rocket carrying the material will be launched from the Wallops Flight Facility in Virginia. Its destination is the International Space Station.

Lamborghini International Space Station technology research Houston Lamborghini hopes to use the results of the study to impact product development here on Earth.Photo courtesy of Automobili Lamborghini

The launch is part of a testing campaign sponsored by the ISS U.S. National Laboratory and overseen by the Houston Methodist Research Institute. Its aim is to analyze the response of five different composite materials produced by Lamborghini to the extreme stresses induced by the space environment. The results could have numerous real world impacts, including applications in future automobiles, prosthetic implants, and subcutaneous devices.

The five samples of composite materials include a 3D-printed continuous-fiber composite, which Lamborghini says makes it possible to combine the extreme flexibility of "additive manufacturing" with high-level mechanical performance, a strength equal to that of a good quality aluminum for structural uses. This particular material is very important in the biomedical field.

The materials will be aboard the ISS for six months, during which time they will be subjected to extreme thermal excursion cycles ranging from -40 degrees to 200 degrees centigrade. They will also experience high levels of ultraviolet radiation, gamma rays, and the flow of atomic oxygen caused by ionization.

Lamborghini International Space Station technology research Houston After the mission is complete, the samples will be brought back to Earth for additional study.Photo courtesy of Automobili Lamborghini

Post-mission, the materials will be returned to Earth and undergo joint testing by Automobili Lamborghini and the Houston Methodist Research Institute in an effort to qualify degradation in terms of chemical, physical, and mechanical properties.

Lamborghini currently uses composite materials throughout its lineup, with carbon fiber playing an instrumental role in the company's entire product range. The company is providing its expertise and materials free of charge for the study.

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Vintage Vehicles

Vintage Corvettes worth as much as $1 million damaged in Houston explosion

A Houston repair shop had 15 vintage Corvettes worth as much as $1 million damaged in a Houston area explosion.

Photo by Getty Images

The owner of a Houston, Texas area vehicle restoration shop is saying that as many as 15 vintage Corvettes may have been lost when the Watson Grinding and Manufacturing facility exploded on Friday.

Gordon Andrus, the owner of Houston Corvette Service, told CNN that his business occupies four buildings across the street from Watson Grinding and Manufacturing at 4537 Steffani Lane in Houston

The shop is a self-described "full-service restoration and preservation workshop". The company's website shows a variety of projects that the company has worked on from a 1957 Corvette Fuel Roadster to a 1972 LS5 454 Red Chevelle.

Andrus says that two of the four buildings that house Houston Corvette Service have been destroyed. "The rest of street had very minor damage, but my two buildings are flattened," he told CNN.

He estimates the loss could be as much as $1 million worth of vehicles that were in progress at the time of the explosion.

In addition to the vehicles he was servicing for clients, a few of his own vehicles are trapped in the rubble. "Every car is insured, and we're in the business of repairing and restoring cars," he said. "We will make it right one way or another."

He has already notified all the owners whose vehicles were involved in the event.

An investigation into what caused the explosion is ongoing and could take months according to Houston Police Chief Art Acevedo.

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Long Form

Still Rolling: Inspired by Herbie, Faye Hadley of 'All Girls Garage' customized this VW Rabbit

TV host and expect wrenched Faye Hadley has customized this Volskwagen Rabbit for off-roading.

Photo by Jesus Garcia

Faye Hadley has come a long way in a short time in the automotive world. She is a professional Toyota Specialist and Harvard graduate, but is better known as the co-host in the show "All Girls Garage" on Discovery Channel. The the pebble that started the avalanche of her automotive enthusiasm was a little car she lovingly named Gaia, after the Geek goddess of Earth.

Sometimes an inanimate object becomes the key to a purpose in life. A first guitar can snowball into a world tour, or a little league helmet into a multi-million dollar MLB contract. Some are more obvious than others, but it's the objects that force us into a180-degree spin that hide in the blind spot of the unexpected. For Faye Hadley, that object was a diesel-powered1980 Volkswagen Rabbit she found hidden, abandoned, behind a barn while on vacation in Washington State in 2007.

Faye Hadley Volskwagen Rabbit Texas The interior of the car features its own custom flare.Photo by Jesus Garcia

A childhood with minimal television screen time. Faye would only watch the occasional movie on VHS. One of those films was The Love Bug (1969) featuring possibly the most famous Volkswagen of them all, Herbie. The concept of a living car stuck with her. In her youth she would offend ask her mom and grandmother to take her to car shows. An interest for cars had dawned but it wouldn't break the horizon until years later.

The little Volkswagen barn find had not seen a highway roughly 10 years, but Hadley is the kind of person that follows the rule set by Hunter S. Thompson, "Buy the ticket, take the ride she had no mechanical experience at the time and rolled the dice on driving the Rabbit back across the country to her parents' home in New Hampshire.

The Rabbit was originally powered by a diesel engine paired with a four-speed manual transmission. The powertrain kept the model trekking until one mile from her mom's house it blew a head gasket. With no money for parts Hadley used the Rabbit as a semi-daily driver as she limped the car to and from school in Massachusetts.

She graduated from Harvard University with a degree in psychology in 2010, but even after securing a well paying job she had a twitch in the hands. She had a festering desire, a yearning for grease under finger nails and the cold feel of a stainless steel wrench over a dry yellow note pad.

During her drives around town, people started to take notice. Northern winters became the salty graves for many VW Rabbits so seeing one in the late 2000's was a visual treat for people with fond memories of them. The local VW owner's club invied her to car meets. It was at these meets where she would go on to meet her mechanic mentor, Jesse.

Faye Hadley Volskwagen Rabbit Texas This isn't your typical Rabbit restoration project.Photo by Jesus Garcia

Jesse was the first person who listened to her dream about learning cars and welcomed her as a shop apprentice. Over the next two years Hadley got the hands-on experience she needed to follow her dream. She was no longer just another Ivy Leaguer. Now she was degree-holder capable of performing an engine swap.

The Rabbit's original diesel engine needed to be rebuilt three times. The first was when it blew up one mile from Hadley's mother's house. The second time the engine quit it was somewhere in Kansas on another cross-country road trip. It gave up the ghost a third time when Hadley needed the Rabbit to tow a motorized scooter and Gaia didn't care for it – pop goes the rod. A replaced engine came from a 130,000 mile VW Golf as a 2.0-liter heart with a $200 price tag.

The engine isn't the only thing Hadley has replaced. Even at first glance, the casual observer can see that this rad Rabbit is far from Wolfsburg. The car has a custom lift-kit. Its front suspension features parts from a Volkswagen Mark 2 GLI and its rear-end uses parts from a Mark 3. The front and rear bumpers are one-of-kind custom fabrications that were Hadley's first welding project and carry a sentimental curb weight. The hood scoop is adapted from a Subaru WRX STI that no longer needed it. There's even a small skid plate underneath.

The results give Gaia an urban off-road look that serves as real life capability.

The car's front seats have been swapped with those from a Honda Prelude that have proved to be way more comfortable than the German stock seats. This Rabbit doubled as both a camper and shop truck in the past so Hadley opted to delete the rear seat for good. She's added another gear with a swapped in five-speed transmission for easier road tripping. Yet, she says that her favorite modifications to the car have been cup holders and a "kick-ass" sound system – the essentials.

Faye Hadley Volskwagen Rabbit Texas The Rabbit has a host of modifications for off-roading and general badassery.Photo by Jesus Garcia

Future planed modifications for Gaia do include the word turbo, but nothing too crazy. Hadley's goal is to produce just enough boost to get this little Rabbit to the end of its 85 mph speedometer.

Hadley's 1980 VW Rabbit is a moving, breathing, testament to her skill as a mechanic. "It gives my work the test the time," she told AutomotiveMap. The fact that the car is still road worthy after all it's been through is an achievement to her success. In the process, she has embedded the car with more than just swear and blood.

To call Gaia just a car is a swear word for Hadley. This Rabbit is family. This car was featured in her wedding party, and she has the Rabbit's VIN tattooed on her arm.

Hadley is a busy person. When she isn't on TV, or managing her auto repair business Pistons & Pixie Dust, she is teaching. She is one of the founders of Women and Machine, which are classes designed to develop female car enthusiasts. Lessons taught by women for women that cover the basics from how to check the oil, change a tire, and learning how to speak to a mechanic. These are important skills to anyone who owns a vehicle and is self-aware of how little they know if the check engine light suddenly came on.

The journey from Harvard graduate to mobile Toyota specialist/ TV host/ business owner started with an old Volkswagen for Faye Hadley. The car has been a learning tool, travel companion, bridesmaid, work horse, but above all else the most important thing this 1980 Volkswagen Rabbit has been is, Hadley's car.

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