Eco Warriors

Ford partnering with McDonalds to recycle coffee beans, create car parts with them

Soon, you'll be able to drive away from McDonald's with your coffee in a Ford car made from the fast food giant's leftovers.

Photo courtesy of Ford Motor Company

I'm lovin' it! Ford Motor Company and McDonald's are teaming up to recycle the millions of pounds of coffee chaff leftover from the fast food giant's food service. The automaker and its suppliers will use the chaff in the creation of various auto parts, including headlamp housings and hood components.

The chaff is the skin of the coffee bean that naturally comes off during the roasting process. The companies found that they could convert the chaff info a durable material that can be used to safely reinforce vehicle parts.

Ford Motor Company McDonald's Ford Motor Company and McDonald's will soon be giving vehicles a caffeine boost by using part of a familiar staple in the morning routine, coffee beans, in vehicle parts such as headlamp housing.Photo courtesy of Ford Motor Company

This isn't the first time that Ford has used recycled materials in their vehicles. A few years ago the company was touting its use of tomato skins and soy in the Ford Mustang.

How does it work? The chaff is heated to high temperatures under low oxygen conditions. Then plastic and other additives are added in turning the product into pellets. Those pellets are then formed into various shapes.

The new components created using the chaff-based compound are 20 percent lighter and require 25 percent less energy during the molding process.

"McDonald's commitment to innovation was impressive to us and matched our own forward-thinking vision and action for sustainability," said Debbie Mielewski, Ford senior technical leader, sustainability and emerging materials research team. "This has been a priority for Ford for over 20 years, and this is an example of jump starting the closed-loop economy, where different industries work together and exchange materials that otherwise would be side or waste products."

McDonald's is expected to direct a significant portion of its coffee chaff in North America to Ford to be incorporated into vehicle parts. Other involved companies include Varroc Lighting Systems, which supplies the headlamps, and Competitive Green Technologies, the processor of the coffee chaff.

"Like McDonald's, Ford is committed to minimizing waste and we're always looking for innovative ways to further that goal," said Ian Olson, senior director, global sustainability, McDonald's. "By finding a way to use coffee chaff as a resource, we are elevating how companies together can increase participation in the closed-loop economy."

They're not stopping there. McDonald's and Ford are continuing to find new ways to collaboratively use waste as a resource, while furthering their respective sustainability goals.

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The Bronco will get two new colors for 2022.

Ford

The new Ford Bronco was in such high demand that buyers were in for a long wait, even before the pandemic and microchip shortages wreaked havoc on automotive supply chains and production. Even now, with little hope of a speedy vehicle delivery, buyers are still lining up to get the new SUV, and to reward those whose dreams will have to wait until 2022, Ford is debuting two new colors: Eruption Green and Hot Pepper Metallic.


2022 Ford Bronco Eruption Green and Hot Pepper Metallic will be available. Ford


Ford revealed the colors at this year's Woodward Dream Cruise. The first-generation Bronco, which ran from 1966 through 1977, was the featured vehicle at the cruise, which presented the opportunity to introduce new colors for the upcoming model year. The two new colors won't join the Bronco's existing color catalog until order banks open for the new model year later in 2021. Ford says that the current color catalog which includes Antimatter Blue, Lightning Blue Metallic, and Rapid Red Metallic will be available through the end of the 2021 model year.


2022 Ford Bronco Many Bronco buyers will have to wait until 2022 to get their new SUV.Ford


The new colors may end up being the shades of choice for many current hopeful Bronco buyers. Along with pandemic-related delays, Ford's rollout of the new Bronco has been plagued by hardtop-related cosmetic issues. The problem is big enough for the automaker to replace the top of every hardtop Bronco built so far. This includes vehicles already purchased, the rare few sitting on dealers' lots, and even recently produced vehicles still hanging around the factory. Buyers still waiting for their Broncos to be built will be waiting a while, to the point that Ford says many orders will be pushed into the new model year. Ford is offering Bronco-related merchandise and promises a price lock for all buyers whose orders have been pushed, and now it appears they'll have two new colors to choose from as well.

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Three two-women teams will compete in a new Bronco or Bronco Sport.

Ford

As the pandemic ramped up last summer, auto event organizers were canceling left and right to avoid gathering groups of people to spread the virus. A few events went on, especially outdoor racing events such as the Rebelle Rally. The all-woman off-road event covers desert terrain in Nevada and California, and this year Ford Motor Company is sending three teams to compete in different versions of the Bronco and Bronco Sport SUVs.

All three teams will compete in some sort of Bronco SUV. Shelby Hall and Penny Dale, who drive a Bronco Sport in last year's Rebelle Rally, return to the competition in 2021, this time with a Bronco two-door. Pro off-roaders Melissa Fischer and Cora Jokinen will pilot a Bronco Sport in the X-cross class and novice racers Kathryn Reinhardt and Victoria Bundrant from accessory supplier 4Wheel Parts will drive a four-door Bronco in the 4x4 class.


2021 Rebelle Rally Two Broncos and a Bronco Sport will compete. Ford


The Bronco Sport and Bronco four-door are both Badlands models. The two-door Bronco is a Wildtrak model. All of the SUVs have been decked out in special Bronco 4600-inspired race livery. The two-door Bronco will enter the competition equipped with the Sasquatch package, but will otherwise retain is factory stock configuration. The Bronco Sport will also remain stock, other than having its back seat removed. Ford says the 4Wheel Parts team will accessorize the four-door Bronco.

The Rebelle Rally is the first women's off-road navigation rally in the United States. Teams are not allowed to use electronic maps, such as in-dash navigation or mapping tools built into smartphones. Ford says its teams will disable the features in the Broncos they'll be driving in the event.


2021 Rebelle Rally The Bronco Sport will remain stock, but will have its back seats removed.Ford

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