COVID-19

Ford working with 3M, GE Healthcare on ventilator, respirator production, to 3D-print shields

The automaker is using new 3D printing technology to create face shields.

Photo courtesy of Ford Motor Company

Ford has announced that it has reached an agreement to partner with 3M and GE Healthcare to aid in the production of medical equipment needed in response to the COVID-19 outbreak, colloquially known as coronavirus. Additionally, Ford will leverage its in-house 3D printing ability to produce 100,000 face shields per week. The move has the full support of the United Auto Workers (UAW) union.

"This is such a critical time for America and the world. It is a time for action and cooperation. By coming together across multiple industries, we can make a real difference for people in need and for those on the front lines of this crisis," said Bill Ford, Ford's executive chairman. "At Ford, we feel a deep obligation to step up and contribute in times of need, just as we always have through the 117-year history of our company."

Ford 3M GE Healthcare The automaker is leveraging its manufacturing facilities to help with the crisis.Photo courtesy of Ford Motor Company

Ford, 3M partner on respirators

Ford and 3M will increase the manufacturing capacity of the St. Paul, Minnesota-based company's powered air-purifying respirator (PAPR) utilizing a new design that could be procured in a Ford facility in Michigan by UAW workers.

According to Ford, the teams have been locating "off-the-shelf parts like fans from the Ford F-150's cooled seats for airflow, 3M HEPA air filters to filter airborne contaminants such as droplets that carry virus particles and portable tool battery packs to power these respirators for up to eight hours."

"Working with 3M and GE, we have empowered our teams of engineers and designers to be scrappy and creative to quickly help scale up production of this vital equipment," said Jim Hackett, Ford's president and CEO. "We've been in regular dialogue with federal, state and local officials to understand the areas of greatest needs. We are focusing our efforts to help increase the supply of respirators, face shields and ventilators that can help assist health care workers, first responders, critical workers as well as those who have been infected by the virus."

"We're exploring all available opportunities to further expand 3M's capacity and get healthcare supplies as quickly as possible to where they're needed most – which includes partnering with other great companies like Ford," said Mike Roman, 3M chairman of the board and chief executive officer. "It's crucial that we mobilize all resources to protect lives and defeat this disease, and I'm incredibly grateful to Ford and their employees for this partnership."

Ford 3M GE Healthcare Ford's team is already at work on perfecting techniques.Photo courtesy of Ford Motor Company

Ford, GE Healthcare team up to produce ventilators

In addition to the 3M partnership, Ford and GE Healthcare are working together to expand production of a simplified version of GE Healthcare's existing ventilator. These ventilators could be produced at a Ford manufacturing site in addition to a GE location.

"We are encouraged by how quickly companies from across industries have mobilized to address the growing challenge we collectively face from COVID-19," said GE Healthcare President & CEO Kieran Murphy. "We are proud to bring our clinical and technical expertise to this collaboration with Ford, working together to serve unprecedented demand for this life-saving technology and urgently support customers as they meet patient needs."

Work on this initiative ties to a request for help from U.S. government officials.

Ford 3M GE Healthcare Ford's engineering team has come up with a design for a filtration system.Photo courtesy of Ford Motor Company

3D printing respirators and face shields

Ford's design team is working to create and test transparent full-face shield for medical workers and first responders. The face shields fully block the face and eyes from accidental contact with liquids and when paired with N95 respirators can be a more effective way to limit potential exposure to coronavirus than N95 respirators alone.

The first 1,000 face shields will be tested this week at Detroit Mercy, Henry Ford Health Systems, and Detroit Medical Center Sinai-Grace Hospitals. Roughly 75,000 of these shields are expected to be finished this week and more than 100,000 face shields per week will be produced at Ford subsidiary Troy Design and Manufacturing's facilities in Plymouth, Mich.

Ford 3M GE Healthcare Ford's engineering team has shown off a sketch of a disposable hood design.Photo courtesy of Ford Motor Company

According to a release, Ford is leveraging its Advanced Manufacturing Center in Redford, Michigan, and in-house 3D printing capabilities to manufacture disposable respirators, which are needed to help filter the air healthcare workers and first responders breathe. Once approved by the proper health agency, Ford will initially start at a pace equal to 1,000 per month but that production can grow quickly.

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Custom SUVs

Ford Bronco to rule SEMA this year

The Bronco RTR features a fun livery and several off-road upgrades.

Ford

The annual Specialty Equipment Market Association (SEMA) show is an opportunity for the aftermarket and manufacturers to come together on wildly customized vehicles and to show off the latest parts and tech in the space. Now that the Ford Bronco has finally made its way to the public, it's not surprising to see several wild SEMA takes on the hottest SUV to hit the market in some time.

2021 Bronco by Tucci Hot Rods The tracks are said to improve the Bronco's abilities in deep snow and ice.Ford

2021 Bronco by Tucci Hot Rods

The new Bronco is capable and rugged on its own, but Tucci Hot Rods felt it needed more. The shop gave it that boost with a set of tracks in place of wheels, which are said to be great for deep snow and ice. This Bronco features a 2.3-liter EcoBoost four-cylinder engine and a seven-speed manual transmission to go with its Mattracks 88-Series quad tracks.

2021 Bronco RTR Fun-Runner by RTR Vehicles

Vaghn Gittin Jr's RTR Vehicles imagined a Bronco package that could be installed at the dealer. The result is the Fun-Runner, which features several Ford Performance and Ford Licensed Accessories parts. It's based on a 2021 two-door Bronco Badlands, and comes with an eye-catching wrap, an Ultimate Dana 44 front axle, Ultimate Dana 60 semi-float rear axle, RCV Performance CV axles, and a performance intake for its four-cylinder engine.

2021 Bronco by BDS Supensions SEMA presents an excellent opportunity for shops to show off their skill and imagination.Ford

2021 Bronco by BDS Supensions

BDS is a subsidiary of Fox Shocks and has worked with Ford for quite some time. The results of that long-running relationship are on display with the BDS Bronco, which features Fox 2.5 PES coilovers, BDS rear adjustable control arms and track bar, swaybar disconnect, and 37-inch BFGoodrich KM3 tires. The Bronco's bumpers have been replaced with CrawlTek Revolution units that feature a recessed winch mount, recovery hooks and more.

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Ford EV manufacturing

Ford plans new plants in Tennessee and Kentucky

Ford's new TN facility may be one of the largest in U.S. history.

Ford

Earlier this year, Ford outlined its plans for significant investments in electric vehicle development and construction. Today, the automaker announced a big step forward in that roadmap that will include two new facilities, billions in new spending, and thousands of new jobs.

The $5.6 billion Stanton, TN factory will be called Blue Oval City and will bring 6,000 new jobs to the area. Ford says the site will include a BlueOval SK battery plant, and that electric F-Series trucks will be manufactured there. The assembly plant is designed to be carbon neutral and to send zero waste to landfills once it's up and running.

Ford Blue Oval City Ford plans to create a combined 11,000 jobs.Ford

Ford notes that Blue Oval City will be one of the largest automotive manufacturing sites in U.S. history. The campus sprawls 3,600 acres over six square miles, and will house assembly, battery production, and a supplier facility. The vertical integration of all functions on one site should lower Ford's production costs and reduce its carbon footprint.

The $5.8 billion Kentucky site will be a dedicated battery manufacturing complex that houses two separate battery plants. The location will supply Ford's North American assembly plants and is expected to create 5,000 new jobs. The facilities in both states are being built as part of a joint venture between Ford and SK Innovation, pending regulatory approval.

Ford Blue Oval City The TN facility is expected to be carbon neutral when it's up and running.Ford

The increase in production capacity can't come soon enough for Ford. Earlier this year, the Mustang Mach-E EV debuted to strong demand, and the automaker will soon roll out the first electric F-Series truck. Called the Ford F-150 Lightning, the pickup will be the first electric truck from a legacy automaker.

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