COVID-19

Step by step, here's how GM prepared its Warren plant for face mask construction

General Motors has stepped in and utilized its Warren transmission plant for face mask production.

Photo courtesy of General Motors

General Motors launched the project to produce face masks at scale on Friday, March 20, amid increasing pressure from the Trump administration to step up like Ford and FCA had. By next week, the automaker plans to deliver the first 20,000 masks to frontline workers.

"Our team began looking at ways we could quickly utilize our talents and resources to help in the shared fight against COVID-19," said Peter Thom, GM vice president, Global Manufacturing Engineering. "Working around the clock, our team rallied with incredible passion and focus to come up with a plan to produce masks that will help protect the women and men on the front lines of this crisis."

2020 face mask coronavirus production General Motors worked to create a clean environment for mask production. Photo courtesy of General Motors

How did it all come together? Here's a breakdown of the timeline of six days, 23 hours, 30 minutes, in GM's own words.

March 20-26, 2020

At 3 p.m. on Friday, March 20, the core team assembled for the first time, kicking off the project and starting the timer.

"Because we wanted to move fast, the team set an incredibly aggressive goal: To have the production line up and running tests within a week," said Thom.

More than 30 engineers, designers, buyers and members of the manufacturing team were asked to help with product development, sourcing materials and equipment, and planning the production process.

"The first people we called were those who work with fabric vehicle components," said Karsten Garbe, GM plant director, Global Pre-Production Operations. "In a few days, the company's seat belt and interior trim experts became experts in manufacturing face masks."

2020 face mask coronavirus production The company's interior and trim experts had to quickly pivot to working with new materials. Photo courtesy of General Motors

The team sourced the necessary raw materials by leveraging GM's existing supply chain. These materials include metal nose pieces, elastic straps and blown, non-woven fabric filter material. Simultaneously, GM collaborated with JR Automation in Holland, Michigan and Esys Automation in Auburn Hills to design and build the custom machinery needed to assemble the masks.

For the project, the team selected the ISO Class 8-equivalent cleanroom at GM's manufacturing plant in Warren. Work began at the Warren facility by removing existing equipment from the cleanroom. The team cleared approximately 31,000 square feet to accommodate the mask production lines. Crews then installed new electrical service lines to power the production equipment and assembly stations.

2020 face mask coronavirus production Production will begin next week and within two weeks ramp up to 50,000 masks per day, with the potential to increase to 100,000 per day. Photo courtesy of General Motors

With the site cleared and prepped, production equipment and materials were then delivered to the Warren facility. Crews worked around the clock to install equipment and stage the production line. The team then tested each step in the production process, looking for opportunities to improve quality and production speed.

March 27, 2020

At 2:30 p.m. on Friday, March 27, the project team had their first production-made mask in their hands.

"Not only did the team make their goal, but they over-delivered," said Thom. "They actually beat our deadline, running the first mask through the equipment 30 minutes ahead of target. We're excited because this means we're even closer to being able to protect the healthcare teams who are working tirelessly to save lives."

March 30, 2020

The projected production volume is just as aggressive as the project's timeline. By Monday, March 30, more than 2,000 masks were produced by teams working through the weekend. These initial test samples will be used to ensure the quality standards are met. Once these quality measures are completed, the team expects to start producing masks for delivery early next week.

2020 face mask coronavirus production Engineers and technicians set-up and test the machines that will be used to manufacture Level 1 face masks Monday, March 30, 2020 at the General Motors Warren, Michigan manufacturing facility. Photo courtesy of General Motors

GM and the UAW will seek more than two dozen paid volunteers from Detroit-area plants to staff mask operations. In addition, GM has implemented a series of safety measures to protect these team members through physical distancing, enhanced on-site cleaning and pre-entry health screening.

Planned: April 8, 2020

The team expects to have 20,000 masks ready for delivery on Wednesday, April 8. Once the line is running at full speed, it will be able to produce up to 50,000 masks every day – or up to 1.5 million masks a month. GM is currently developing a plan for distributing the masks, including using some of this important safety equipment to protect employees in critical GM operations.

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Nuts & Bolts

 
 

BMW is adding new racing experiences to the roster at is Performance Center West.

Photo courtesy of BMW

BMW Performance Center Driving Schools have added to their curriculum offerings with the BMW M and M4 GT4 Experience, the M4 GT4 Private Coaching with Data and Video Session, and the Race Licensing School. All courses are offered at their driving school in Thermal, California.

BMW M and M4 GT4 Experience

M4 GT4 Experiences and Race Licensing School

Photo courtesy of BMW

This full day program carries a $2,795 price tag and includes driving various BMW M cars and the M4 GT4 race car. Attendees start their day with a classroom session that reviews proper driving technique then they receive an overview of the car and are outfitted with a racing suit and helmet. Next, they head to the Thermal Club track and get in some guided laps behind a BMW instructor, experiencing speeds up to 140 mph I the M4 GT4 race car.

The M4 GT4 model driven is the exact same as the race car driven in series around the world. It's powered by a twin-turbocharged 3.0-liter inline six-cylinder engine that produces more than 430 horsepower while the rear wing, front splitter, and Continental racing tires make this car stick to the track through the corners.

Each session includes:

  • VBOX data and video system in the M4 GT4 to record the session.
  • Access to professional instructors, trackside crew and support.
  • All driving gear for the duration of the class – racing suit, helmet, gloves and shoes.
  • Lunch at the BMW Performance Center café.
  • Insurance, with a $2,500 deductible for vehicle or property damage

BMW M4 GT4 Private Coaching with Data & Video (Half Day)

M4 GT4 Experiences and Race Licensing School

Photo courtesy of BMW

This half-day, $4,995 program includes 125 miles of track driving in the M4 GT4 race car. Students start with a classroom session that reviews proper driving technique before being outfitted for their M4 GT4 driving session. The class includes:

  • VBOX data and video system in the M4 GT4 to record the session.
  • Time in the BMW M4 GT4 race car, one professional instructor and trackside support.
  • All driving gear for the duration of the class – racing suit, helmet, gloves and shoes.
  • Lunch at the BMW Performance Center café.
  • Insurance, with a $2,500 deductible for vehicle or property damage.
  • More miles can be purchased on the day of training. The program is designed for one driver. However, two drivers sharing a car can be arranged upon request.
  • The schedule is flexible. Please call 888-345-2269, and one of the BMW Performance Center driving instructors will reply to answer any questions and schedule the coaching session. Discounts are not allowed for this program

BMW M4 GT4 Private Coaching with Data & Video (Full Day)

M4 GT4 Experiences and Race Licensing School

Photo courtesy of BMW

For $9,995, students get a full-day private program that includes 250 miles of track driving in the M4 GT4 race car. The days starts with a classroom session that reviews proper driving technique before being fitted out for their M4 GT4. The class includes:

  • VBOX data and video system in the M4 GT4 to record the session.
  • Time in the BMW M4 GT4 race car, one professional instructor and trackside support.
  • All driving gear for the duration of the class – racing suit, helmet, gloves and shoes.
  • Lunch at our BMW Performance Center café.
  • Insurance, with a $2,500 deductible for vehicle or property damage.
  • More miles can be purchased on the day of training. The program is designed for one driver. However, two drivers sharing a car can be arranged upon request.

Race License School: The Path to Professional

M4 GT4 Experiences and Race Licensing School

Photo courtesy of BMW

After you've been through BMW's Advanced M School or the Two-Day M School, BMW Performance offers a SCCA-certified school to take your skills to the next level on your way to becoming a pro driver. Students can add the one-day school to an Advanced M School or Two-Day M School session and get qualified all at once.What will be learned:

  • Learn the colors. Green. Yellow. Red - No there aren't any traffic lights on the track. But there are flags, and you'll learn what each represents while you're out there to maintain safety.
  • Passing. Don't let off. - Start off with you in a BMW, behind your instructor in theirs. They will coach you through the art of passing under both braking and acceleration. Then, we'll bring on a classmate and coach you both as you battle for first place.
  • Keep Rollin'. Practice race starts - In racing, how you start can impact how you finish, and we'll show you how to get started right in a grid set up, as well as rolling starts. Learn how to navigate with other cars on track while setting up for that first turn.

Additional information be found at https://bmwperformancecenter.com. Courses can be booked online or by calling 1-888-345-4BMW.

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The 488 GT Modificata is the newest addition to the Ferrari lineup.

Photo courtesy of Ferrari

The new, limited edition Ferrari 488 GT Modificata takes its technology from the 288 GT3 and 488 GTE, the pushes to achieve its full athletic potential. That potential is exclusively for use during track days and at Ferrari Club Competizioni GT events.

The Ferrari 488 GT Modificata takes its name from the Ferrari jargon meaning better performance. It takes its prowess from the genes of the 488 GT3 and the 488 GTE. It also has new technologies, mainly linked to the powertrain, that are no longer limited by the FIA Balance of Performance.

Ferrari 488 GT Modificata

Photo courtesy of Ferrari

The 488 GTE competes in the World Endurance Championship. Ferrari calls the 488 GT3 the "queen of GT racing". The 488 GT3 has delivered 350 wins and 630 podiums at national and international races as well as the FIA World Endurance Championship Drivers', Teams' and Manufacturers' titles. The 488 GTE has won the 24 Hours of Le Mans and the Petit Le Mans. Ferrari tuned the new model at the Nordschleife.

It's powered by a twin-turbo V8 that delivers 690 horsepower. Ferrari says that it does all that by utilizing new high-performance mapping that doesn't compromise the car's predicted reliability. The car's gearbox is available with different transmission ratios. The clutch is made of carbon fiber.

Ferrari has given the car unique high-downforce aerodynamics that shift the position of the car forward. This positioning generates higher downforce without increasing drag, allowing the model to be more efficient than its racing counterparts. The car has downforce of over 2,204 pounds at 142 mph.

The car's body is made almost entirely of carbon fiber. It has an aluminum roof and uprights.

Ferrari has given the 488 GT Modificata the 488 GTW's suspension. The braking system was developed in partnership with Brembo and features low residual torque calipers that are fitted to world championship cars. Its antilock brake system comes from the 488 GT3 Evo 2020, with specific settings.

Each model comes standard with a V-Boz acquisition system, which combines with Bosch's telemetry data acquisition system and allows data to be downloaded directly onto a USB stick.

A high-resolution rearview camera is also standard.

Customers will be able to nearly fully customize their 488 GT Modificata. It will initially only be for drivers who, in recent years, have participated in Competizioni GT with Ferrari or Club Competizioni GT.

The 488 GT Modificata will be admitted to Club Competizioni GT events. In 2021, customers will have the chance to participate in five events at tracks including Virginia International Raceway, Monza, Watkins Glen, Suzuka, Nurburgring, and Finali Mondiali.

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